Beam Roll Forming Machine

A Beam Roll Forming Machine is a high-speed, fully automatic machine used to produce various sizes of Stud and Runner. Because it uses a series of rollers, different products can be formed at one time. It is also capable of producing different products on the same rollers. It is the ideal machine for high-volume manufacturing.

Self-joint design

The self-joint design of beam roll forming machine helps reduce the amount of material waste during the manufacturing process. This design is a simple way to increase the efficiency of beam roll forming. Moreover, it can reduce the amount of time required for fabrication. The self-joint design is also advantageous in terms of maintenance because it can be easily removed and cleaned.

The design process was initiated by analyzing the existing methods. It started with a study of tooling design and system stability. Optical light microscopy was selected over other methods. After that, strain gages were considered, but were dropped due to the time and equipment constraints.

The flower pattern formation depends on the amount of material bending on each pass. The amount of material bending is affected by several factors, including the distance between the roll forming stations, the diameter of the rollers, and the number of side rollers and guides. This project will focus on these factors.

The self-joint design on beam roll form machine helps in improving the quality of the produced materials. The self-joint design is more cost-effective than the traditional beam roll forming machine. It is also easy to maintain and can be operated by one person. It is an excellent investment and can be profitable for both the manufacturer and the consumer.

Various types of beam roll forming machines are available. Depending on the number of spindles, they can be either equilateral or unequal. Their primary use is in framing. They are useful for posts, supports and brackets.

Self-falling down

A self-falling down beam rollforming machine is a special type of machine that specializes in producing beams and tubes. This type of machine enables you to produce beams with varying shapes and thicknesses. This type of machine is especially useful for manufacturers of vehicles, which often have different chassis in production. The main requirement for this machine is its ability to switch from one product to the next safely and quickly.

The forming machine can also cut beam segments in a segmented form. The segments are produced at line speeds of up to 100 fps and can meet rigorous automotive part dimensional requirements. Another feature of this type of machine is its ability to accept beam segments of different curvatures, which makes it easy for engineers to make a part with different dimensional requirements. For example, two beam segments that reinforce bumpers can have the same S1 curvature but different cross-sectional shapes. The roll forming machine can produce both of them at the same time.

This machine is able to cut beam segments that are seven millimeters thick. This is accomplished by adjusting the sweeping unit and cutting unit in periodic steps. The beam segment is cut along several curved portions so that the beam has a desired length. Another feature of this machine is that the cutting unit 57 can be Beam Roll Forming Machine moved to the home position adjacent to the sweep unit 55. This machine has the capacity to process a wide range of materials and can also produce U-profiles and sections that are seven millimeters thick.

Another feature of this machine is that it can cut beam segments and cylindrical continuous beams. This feature is made possible by Heinz US Pat. No. 5,305,635. In addition, the machine has a sweep station at the end of the roll forming machine.

Self-turn over

A self-turn over beam rollforming machine is a versatile piece of equipment that enables you to process different types of beams quickly and easily. This type of machine offers a range of features including uncoiling, leveling, forming shear, transverse movement, turnover, boxing, stacking, and more. With high precision, it allows for quick changes in sizes and shapes, and is capable of achieving up to a 20-meter-per-hour production line speed.

The self-turn over beam rollforming machine is a great option for manufacturing small and medium-sized parts. This type of machine can be easily converted from one configuration to another. The changeover process takes no more than 8 minutes. Unlike conventional rollforming machines, this type of machine is flexible and can adapt to a variety of manufacturing processes.

The self-turn over beam rollforming machine can produce pieces of varying thicknesses and profiles. This type of machine is particularly useful for vehicle manufacturers, who need different chassis for different models. This means that the machine needs to be able to change from one product to another quickly and safely.

The frame of a self-turn over beam rollforming machine is constructed of a spine 120 and two upper bars. The upper bars are fixed to the frame with two L-shaped brackets. These brackets are connected to the spine using bolts 138. The adjusting members 142 extend into engagement with the brackets.

The roll forming production rate depends on the thickness of the Beam Roll Forming Machine metal, the bend radius, and the number of stations required. Low-carbon steel with a bend radius of 50 times can reach an output rate of 85 feet per minute through eight stations, and 22 inches through 22 stations. The primary limitation on profile depth is four inches or less, because the roll-imparted stresses increase as the depth increases.

Benefits

Roll forming is a cost-effective way to manufacture products in small and medium batches. The process produces very little scrap, about one to three percent per production run, allowing for much lower costs even when working with expensive metals. In addition, roll forming reduces the need for secondary processing because there is no need to heat the metal prior to forming it. Because the process is rapid, it also minimizes tool wear and component replacement costs.

Roll forming machines produce precision parts. They require little or no finishing, ensuring excellent finish and fine detail. They also save time and space because fewer workers are required to complete a single piece. The same tooling is used for all production runs, and a single machine can create profiles of varying sections and sizes.

Using a beam roll forming machine allows you to easily change the profile of your products. By adjusting the position of the forming rolls, you can change the profile in just a few seconds. This means reduced costs of machinery and a more flexible manufacturing process. These benefits make beam roll forming machines an excellent investment for your company.

Another advantage of beam roll forming is its ability to cold roll high-strength materials such as HSLA steel. This type of steel is ideal for structural components in many industries. The process is also highly automated and reduces human error. It also allows you to reuse your tools for different projects.

The Rollformer has more than 100 dynamic axes and forty fixed axes. They are positioned according to the profile of the product. Using the latest electronic components and control software, the Rollformer machine can follow the progress of the strip inside the machine.