industrial augmented reality

How Industrial Augmented Reality Can Improve Productivity and Safety

Whether you’re looking to upskill workers or improve your training programs, industrial augmented reality can help. It’s an engaging and cost-effective solution that captivates employees across every generation.

Workers can scan real-world 2D images and overlay 2D video, text and 3D objects on them. They can also use AR Image Targeting to enhance current training and ILT courses.

Educates Workers

Industrial augmented reality is a technology that uses digital information to superimpose computer-generated objects on a user’s view of the real world. It is used in many fields to improve productivity and enhance safety.

For example, augmented reality can be used to educate workers about new products. This can help a company reduce production time and costs, as well as increase employee satisfaction and morale.

Often, employees in the manufacturing industry are required to inspect new products before they are shipped to customers. This can be a time-consuming process and may lead to product recalls or explosions if mistakes are made.

However, if an augmented reality tool is used, workers can instantly see any problems with the product before it is shipped out to the customer. This can save on production time and costs and improve the quality of the product.

This also helps the company avoid costly lawsuits if a worker is injured while performing a task. RSI injuries are common in the manufacturing industry and can lead to severe physical impairments, which can affect productivity.

In order to prevent RSI injuries from happening, companies must ensure that workers are properly trained and protected. This can be done by providing training materials and equipment that can reduce the risk of injury while improving efficiency and ensuring safety on the job.

When augmented reality is used to educate workers, it can help increase their understanding of complicated procedures. The immersive environment and training industrial augmented reality content accelerates learning and facilitates knowledge retention, allowing workers to complete procedures more consistently over time.

Additionally, industrial augmented reality can be used to educate workers on new machinery. For example, if an employee is responsible for installing a new machine in a warehouse, they can use AR to visualize where each part should be placed on the device. This way, they can see where the wire harness should go and where to add padding.

Higher education has also begun using augmented reality in classrooms. Colleges and universities are embracing AR in science, technology, engineering, and math departments to improve student learning. Some colleges even offer a hands-on, collaborative lab where students can experiment with different chemicals through the use of AR technology.

Reduces Maintenance Time

Industrial augmented reality is a great way to reduce maintenance time on the production floor. It can help technicians identify potential problems with equipment, develop predictive maintenance plans, and monitor equipment health, all without taking up extra time or resources.

With AR technology, technicians can use a mobile headset to scan objects on the shop floor and receive digital instructions about how to repair them, in their line of sight. These instructions can include step-by-step instructions to perform a specific task, such as removing a loose bolt from an electric motor or replacing a worn cable on an assembly machine.

This type of augmented reality experience can be highly useful for assembly operations, as workers can view detailed schematics and user instructions to ensure that all pieces fit together perfectly before they begin assembling the product. This helps to significantly speed up the process and improves production accuracy.

Another key feature of AR is its ability to integrate with existing processes on the shop floor. It allows workers to access technical documents, stream instructional videos, and receive 3D guidance all while remaining immersed in the workplace.

Using AR to train new employees on factory procedures and equipment is a more cost-effective solution than traditional training. It also ensures that new hires understand the necessary protocols and operating procedures, avoiding production inefficiencies and safety issues.

In addition, the use of AR to deliver training reduces the need for a human instructor. This eliminates the need for expensive trainers who can’t be repositioned as needed, and frees up manpower to do more important tasks.

The most common AR application for manufacturing is projection-based augmented reality, which uses a projector and vision sensors to display virtual step-by-step interactive graphics onto a work surface. This type of AR is used across a wide range of applications, including assembly, part picking and kitting, inspection, training, and maintenance.

In order for an AR experience to be meaningful, it needs to be able to recognize the physical world and provide intelligible contextualization. Companies must take inventory of the existing 3-D digital representations they have in CAD and elsewhere, then invest in digitization techniques such as 3-D scanning and modeling. These experiences also need to tap real-time data streams from enterprise business systems, SCPs, and external data sources.

Enhances Productivity

AR solutions enhance productivity by providing workers with immediate access to instructions and data from other departments without leaving the factory floor. For example, an automotive company could use AR to guide workers in performing engine assembly tasks. The application uses cameras, sensors, and a projection system to extend detailed instructions onto the workspace.

This helps workers complete their work faster and more efficiently, which in turn reduces maintenance costs. The application also provides instant feedback on employee performance, which incentivizes employees to maximize productivity while minimizing errors.

Industrial augmented reality is being used for a variety of purposes, but one of the most significant is the education of new and experienced workers. By using 3D models and holograms, industrial AR applications help workers understand their environment, the roles and responsibilities of each team member, and potential safety hazards.

It’s easier to understand complicated 2-D schematic representations of procedures in a manual, for example, when they appear as interactive 3-D holograms that walk the user through the necessary steps. But even with AR technology, it’s still important to mentally translate the digital information into a physical world.

In order to achieve this goal, companies need a solution that can seamlessly connect the virtual (information from the engineering office) with the real (operations taking place on the shop floor). As an example of this, GE has tested AR experiences that enable factory workers to perform complex wiring processes in wind turbines–and saw a 34% increase in productivity.

As a result, AR is being used in a wide range of industries for training, service, assembly, and design. It can dramatically cut manufacturing costs by reducing the need for expensive, time-consuming physical interfaces.

Another way in which AR enhances productivity is by accelerating problem-solving and process optimization. By providing a visual representation of machine data, workers can easily see trends and possible efficiencies they would otherwise be blind to.

For example, the BMW Group uses AR to train new employees on how to assemble vehicles in their warehouses. By superimposing videos and instructions directly on the warehouse floor, these employees can learn to assemble vehicles in less time than they would otherwise. The video material can then be rewound and fast-forwarded as needed, making it more convenient for employees to learn.

Improves Safety

In industrial settings, the safety of workers is a top priority. It is critical that they are trained properly and receive the proper precautions when working on heavy equipment. AR can help with this by providing employees with visual context and feedback while performing inspections on their equipment.

Another way that industrial augmented reality improves safety is by giving employees the ability to communicate with one another. This can be done through a headset that keeps multiple industrial augmented reality teams connected and allows them to work together hands-free.

Workers can also use the device to speak with a remote expert. Technologies like Vuforia Chalk allow for these kinds of interactions, which can be essential in helping workers perform unfamiliar or complex procedures correctly.

As many manufacturing firms struggle to find enough qualified technicians, it is important for them to have remote experts available when needed. This allows technicians to complete maintenance tasks quickly and easily, which is a crucial step in ensuring production can continue.

Moreover, AR can be used to teach workers how to use different equipment by overlaying digital representations of the machine onto their field of view. Using this, they can identify components and parts with greater accuracy than traditional training methods.

This can help reduce the risk of injuries and save time and money in the long run. Additionally, these experiences can be tailored to specific equipment and environments.

To make this possible, companies must have access to both automated and manual data sets. These data sets can include sensors and cameras from the equipment or data collected manually by workers.

The resulting data can then be processed through algorithms that can identify faults and provide solutions. The results can be displayed in real-time to operators so they can act immediately.

For construction sites, augmented reality can be used to scan QR codes and provide information about hazards and other important health and safety issues. This can be done with an AR-enabled device such as a smartphone or headgear that is compatible with industrial devices.

As workers become more knowledgeable, they will be less likely to overlook safety concerns or make mistakes. This can save millions of dollars in accidents and prevent serious injury or death.

By admin

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